How to Configure an Efficient SMT Production Line
Charmhigh High-end SMT Production Line
Generally speaking, a complete SMT production line includes solder paste printing machine, pick and place machine, reflow oven, and AOI. Since pick and place machine is the core equipment of the entire SMT production line, the selection of it is particularly critical.
Charmhigh Eight-series High-end Placement Machine
When choosing a SMT production line, reasonable procurement plan should be formulated according to factors such as the company's investment capacity, production scale, and circuit board mounting accuracy requirements. When choosing equipment, you must not blindly seek the most expensive, so as not to cause unnecessary waste.
Next, let's introduce some basic ideas on how to configure an efficient and practical SMT production line:
1. Choose SMT production line according to product type, output and recent development plan.
- Specify the electronic products, product types, product complexity, product components, and total annual output that would be processed on the SMT production line;
- Consider whether to build a new SMT production line or to rebuild and expand the old SMT production line;
- If rebuilding or expanding, consider the scalability of the production line according to the existing production conditions and future production plan;
- If a new production line is required, the scale of the placement production line should be clarified according to the plan, so as to determine the placement machine based on the expected performance.
2. Choose SMT production line according to the density,type, and quantity of components.
- When the SMD production line is needed to produce high-density, multi-pin, narrow-pitch and larger-sized SMD devices and special-shaped components, it is necessary to choose a multi-function pick and place machine;
- In the case of large production tasks, after configuring a multi-function pick and place machine, you can also configure a medium-speed or a high-speed pick and place machine.
3. Choose SMT production line according to the technological process of the product.
- when the product is relatively simple, or when pure surface assembly and single-sided mixed assembly process are used, single type of soldering equipment (reflow oven or wave soldering machine) can be selected;
- If the product is more complex, that is to say, the density of components is relatively high, and the quantity of plug-in components is very large in the case of double-sided mixing, two types of welding equipment, reflow oven and wave soldering machine, should be selected;
- If the product needs to be cleaned, it is also necessary to configure cleaning equipment.
Charmhigh always takes high-speed pick and place machine as its core business, and can provide various SMT production equipment, including printer machine, plug-in machines, reflow oven, wave soldering machine, AOI, and so on, which can be widely used in the fields of small household appliances, power supplies, high-end LED lighting, smart toys, automotive electronics, consumer electronics, avionics, universities and research institutes, etc.
Hunan Charmhigh Electromechanical Equipment Co., Ltd.
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Hunan Charmhigh Electromechanical Equipment Co., Ltd.
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